Job Description
Job Purpose
- The Senior Production Manager is responsible for planning, coordinating, and overseeing all production activities in DPL to ensure efficient, safe, and cost-effective operations.
- This role ensures optimal utilization of manpower, machinery, and raw materials while meeting quality standards, delivery timelines, and profitability targets.
- The position requires strong technical expertise in PP woven sack production and proven leadership in a high-volume manufacturing environment.
Duties & Responsibilities
Production & Operations Management:
- Plan, organize, and control daily, weekly, and monthly production schedules to meet sales and dispatch requirements.
- Oversee all stages of PP sack production, including extrusion, weaving, lamination, printing, cutting, stitching, and baling.
- Ensure maximum up time and coordinate closely with maintenance for preventive and breakdown maintenance.
- Optimize production processes to improve efficiency, reduce waste, and control costs.
- Monitor production KPIs such as output, efficiency, wastage, downtime, and manpower productivity.
Quality Control & Compliance:
- Ensure all products meet customer specifications and internal quality standards.
- Work with QA/QC teams to resolve quality issues and customer complaints.
Manpower & Leadership:
- Lead, supervise, and motivate production supervisors and operators.
- Plan manpower requirements, shift schedules, and on-the-job training programs.
- Conduct performance evaluations and support skill development of production staff.
- Maintain discipline, safety awareness, and teamwork on the production floor.
Cost Control & Continuous Improvement:
- Control production costs, including raw material usage, power consumption, labor, and consumables.
- Identify opportunities for process improvement, automation, and efficiency enhancement.
- impliment lean manufacturing, 5S, and continuous improvement initiatives.
- Prepare and manage production budgets and reports for management review.
Safety & Maintenance Coordination:
- Enforce strict adherence to health, safety, and environmental (HSE) policies.
- Coordinate with maintenance teams to ensure timely servicing and calibration of machines.
Reporting & Coordination:
- Prepare daily, weekly, and monthly production reports.
- Coordinate with procurement, sales, logistics, and finance departments.
Job Requirements
Education:
- Minimum requirement: Bachelor’s Degree in Mechanical Engineering, Chemical Engineering, Polymer Technology, Inductrial Engineering or related field.
Experience:
- Minimum requirement: 8–12+ years of experience in plastic packaging or PP woven sack manufacturing; at least 5 years in a senior production or plant management role.
- Added Advantage: Strong technical knowledge of PP woven sack machinery and processes.
Competence:
- Strong leadership and people management skills
- In-depth knowledge of PP extrusion, circular looms, lamination, printing, and sack conversion.
- Excellent problem-solving and decision-making abilities.
- Ability to manage high-volume production under tight deadlines.
- Good understanding of cost control, productivity improvement, and quality systems.
- Strong communication and reporting skills.
- Proficiency in MS Office and production planning tools.